How to Make 100-120MW Solar Panel Production Line With Auto Tabber Stringer

Many customers want to open solar panel making plant, but they don’t know how to configure solar panel manufacturing machines so that the idea has never been realized.

So, how to make solar panels?

Step 1: Test solar cell efficiency: make sure the same power cell to be used in one solar panel;

Step 2: Cut complete solar cell into small pieces;

Step 3: Welding solar cell: welding solar cell to string solar cell;

Step 4: Cutting EVA/TPT: according to the solar panel size to cut the EVA and TPT in the designed size;

Step 5: Lay up: achieve solar string automatic laying on glass EVA, and transporting module to the next process;

Step 6: Visual inspect: check the dirty for the Raw materials;

Step 7: Defect check: uses the EL tester machine to identifying micro-cracks, broken finger wires, and other invisible defects in solar modules;

Step 8: Lamination: after EL tester checking the defects, use solar panel Laminate the raw material into solar panel;

Step 9: Trimming: when the Solar panel get cooling after coming out from laminator, It need Cutting the edges, we call Trimming;

Step 10: Glue: use sealant to glue up on aluminum frame;

Step 11: Framing: use the framing machine to install the aluminum frame;

Step 12: Glue: fill the sealant to aluminum alloy after framing;

Step 13: Install junction box: glue the junction box and install it on the solar panel;

Step 14: IV Test: use solar simulator to test the finished solar panel Electrical performance test like power, current etc and record;

Step 15: Test the panel withstand voltage insulation;

Step 16: Defect check: uses the EL tester machine to identifying micro-cracks, broken finger wires and other invisible defects of finished solar modules;

Step 17: Label;

Step 18: Clean the surface and package.

What machines are used to make 100-120MW Solar Panel Production Line With Auto Tabber Stringer?

100-120MW Solar Panel Production Line With Auto Tabber Stringer Including the following products:

· Solar Cell Laser Cutting Machine (Damage Free)

· Interconnection Soldering Machine

· Solar EL Defect Tester with Visual Inspecting Function

· Solar Panel Laminating Machine

· Solar Module Framing Machine

· Solar Panel IV Tester

1. Factory Layout Drawing:

2. Function & Picture of Main Machines of 100-120MW Solar Panel Production Line With Auto Tabber Stringer:

· Solar Cell Tester

Function:

Use to test the electrical performance of Mono-Si or Poly-Si solar cell pieces and record the results in files.

Picture:

solar cell tester solar cell tester and sorting

· Solar Cell Laser Cutting Machine (no water no destructive)

Function:

No water no destructive solar cell laser cutting machine （called NDC） cuts solar cell into half piece or 1/3 piece，which can increase the output of the solar panel power.

NDC is with lower power, lower temperature, and water-free dicing, and also has higher bending strength, better electrical performance, and no secondary pollution or water-caused micro-broken after cutting.

Picture:

solar cell laser cutting machine NDC effect

· Automatic Solar Stringer Machine

Function:

Automatic stringer is to weld the solar cells one by one through copper ribbon, and the cells are connected in series to form a string. The entire welding process is fully automated.

Picture:

solar stringer price solar cell stringer machine

· Automatic Solar Cell String Lay Up Machine

Function:

Achieving solar string automatic laying on glass EVA, and transporting module to the next process

Picture:

solar cell lay up solar stringer lay up

· Automatic Solar Cell String Bussing Machine

Function:

Adopt the method of separating the cell string from the glass, and grab the cell string in the air, then to interconnected solder the head, middle and tail bus bar of the middle wire edition module at a certain height; It has the function of a roll feeding bus bar, bending U and L leads upwards.